CNC machines are superb instruments for creating high-quality elements and merchandise rapidly. Some machines are very subtle with excessive levels of automation constructed into the machines themselves.
However even the very best CNC machines can nonetheless profit from some further automation. There are some duties that your CNC machine won’t ever be capable of do mechanically. Similar to loading and unloading the machine.
That is the place robots are available in…
Lean Robotics supplies a strategy for including robotic automation to your corporation. It applies to all industrial robots functions, not simply CNC automation. Nonetheless, the methodology might be very useful if you find yourself making an attempt to automate your CNC machines.
Here’s a fast overview of how Lean Robotics may also help you enhance your CNC machine operations.
What’s Lean Robotics?
Lean Robotics is a strategy that mixes some ideas of Lean Manufacturing to the follow of deploying and utilizing robots. Its objective is to create a manufacturing course of that’s extra environment friendly with the assistance of robotics.
The Lean Robotics methodology is cut up into 3 distinct phases:
Design — Within the design stage, you’ll develop a plan for the way you’ll automate your manufacturing course of. This contains deciding which duties you need to automate and deciding on the proper robotic options for the job.
Combine — Within the integration stage, you’ll set up the robots and combine them into your current manufacturing course of. You are able to do this by working with a robotics integrator or by doing it your self, which is now very doable for CNC automation due to the arrival of machine tending utility kits.
Function — Within the function section, you’ll monitor and optimize your automated manufacturing course of. This will embrace establishing knowledge assortment programs to trace robotic efficiency, making modifications to the robotic system as vital, and coaching extra workers on the best way to use the robots.
By utilizing Lean Robotics, you may make the method of deploying robots simpler and extra environment friendly than if you happen to have been to deploy robots with out it.
How can Lean Robotics assist automate your CNC machines?
Lean Robotics may also help you automate any robotic course of.
For machine tending, Lean Robotics is especially helpful as the roles surrounding CNC machines are extremely repetitive – resembling loading, unloading, and sorting workpieces. When carried out manually, such duties are uninteresting for human operators to carry out, making them good for robots.
The problem for a lot of producers is that they’re unfamiliar with robotics. It is laborious to know the best way to apply robots successfully if you find yourself unaware of the capabilities of the know-how.
The methodology helps you simply navigate this new know-how with out it turning into overwhelming. It’s easy to grasp and implement, even when the challenge is being carried out by machinists with no earlier robotics expertise.
You may apply robots to many kinds of CNC machines together with lathes, milling machines, and extra.
7 advantages of utilizing Lean Robotics for CNC machining
Why do you have to use the Lean Robotics methodology to automate your CNC machines with robots?
Listed here are some useful advantages you may acquire by following this system:
Time saved in deployment — Lean Robotics focuses on a fast and easy deployment. This permits for a sooner deployment time and reduces the quantity of effort wanted to get the robotic up and operating.
Decreased waste in robotics course of — Waste discount is a core a part of Lean Robotics. In addition to the robots decreasing waste in your CNC course of, you scale back waste additional by making your robotic deployment course of extra environment friendly.
Improved consistency of your merchandise — Robotic automation may also help you produce your merchandise extra constantly by eradicating the inconsistencies brought on by guide machine tending. This will scale back prices related to rework and scrap.
Happier machinists and different workers — Persons are happier after they perceive the applied sciences that they use of their work. The Lean Robotics methodology locations significance on involving your group from the beginning.
Much less put on and tear on CNC machines — Robotics may also help to cut back the damage and tear on CNC machines because it lets you optimize all steps of the machining course of, not simply these steps carried out by the machine itself.
Higher understanding of automation know-how — When everybody understands robotics, they are going to start to see many extra ways in which you should utilize automation to enhance your processes. You should utilize the learnings out of your first deployment to automate much more duties sooner or later.
Skill to repeatedly enhance your automation — Lean Robotics encourages you to repeatedly monitor and consider the efficiency of your robotic system. With this knowledge, you may establish areas for enchancment and make changes as required. This ensures your setup runs extra effectively.
By following the Lean Robotics methodology on your CNC machine tending, you may entry the advantages of automation a lot faster. This may give you a aggressive edge over different producers who do not but use robotic automation.
Tips on how to get began with Lean Robotics in your personal store
It doesn’t matter what manufacturing business you’re in, chances are high that Lean Robotics may also help you enhance your operations.
In the event you’re considering utilizing Lean Robotics to hurry up your subsequent robotics challenge, an excellent place to begin is to take a look at our devoted web site. You may learn extra concerning the methodology, get the ebook, and entry an entire load of helpful sources that will help you get began.
However what if you have not acquired time to study Lean Robotics earlier than you utilize robots?
What if you wish to automate your CNC machine… instantly!?
One of many quickest methods to get began with CNC machine tending is to make use of an utility equipment, just like the Robotiq Machine Tending Resolution. We now have built-in the Lean Robotics philosophy into the answer, which incorporates all the things you want to automate your CNC machine.
What has held you again from automating your CNC machines prior to now? Inform us within the feedback under or be a part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.